Hydrotest Foreman

Company Description

Archirodon, having earned its reputation as a reliable and respected international contractor for more than a half century in the Engineering, Procurement and Construction (EPC) market, continues to create value to its stakeholders by executing complex EPC projects worldwide, in recognition of its superior standards of performance. We have an outstanding record in completing major Energy, Marine, Infrastructure and Defense & Security projects around the globe and we pride ourselves on delivering over the years the kind of reliability and trust that the client has the right to expect from a major EPC contractor.

Job Description

Job Description

• Supervise hydrostatic testing activities for piping systems and pipelines as per approved procedures and test packages.
• Review piping isometrics, P&IDs, test limits, line lists, and hydrotest drawings before testing.
• Coordinate installation of test blinds, temporary spools, hoses, manifolds, pumps, pressure gauges, and other test equipment.
• Ensure test equipment and pressure gauges have valid calibration certificates.
• Verify test boundaries, isolation points, vents, drains, supports, and required reinstatement arrangements.
• Coordinate with Piping Supervisors, QA/QC Inspectors, Construction Engineers, HSE personnel, and client representatives.
• Ensure the test pressure, holding time, test medium, and acceptance criteria comply with approved procedures and project specifications.
• Ensure permits, risk assessments, method statements, toolbox talks, and barricading are in place before testing.
• Establish exclusion zones and ensure personnel remain clear of pressurized systems during testing.
• Monitor pressure build-up, pressure holding, leakage checks, and controlled depressurization.
• Stop testing immediately if leakage, abnormal pressure variation, equipment failure, or unsafe conditions occur.
• Coordinate draining, drying, flushing, reinstatement, and punch-list clearance after successful testing.
• Maintain hydrotest records, pressure charts, inspection reports, and test completion documentation.
• Monitor manpower, tools, equipment, and daily progress against the project schedule.

Qualifications

Minimum Criteria / Experience

• 5–8 years of experience in piping construction and hydrostatic testing activities within Oil & Gas, Petrochemical, or EPC projects.
• Hands-on experience as a Hydrotest Foreman supervising piping hydrotesting operations.
• Experience with piping systems, pipelines, test packages, test boundaries, temporary connections, and reinstatement.
• Ability to read and interpret P&IDs, piping isometrics, line lists, and test diagrams.
• Knowledge of hydrotest procedures, pressure testing equipment, pressure gauges, pumps, and manifolds.
• Familiarity with applicable ASME/API codes and project specifications.
• Knowledge of PTW, JSA/RA, pressure-testing hazards, exclusion zones, and emergency procedures.
• Previous ADNOC/UAE or GCC Oil & Gas project experience preferred.
• Good leadership, communication, reporting, and coordination skills.

Educational Qualification

• ITI or Diploma in Mechanical Engineering, Piping, or a related technical discipline.
• Relevant practical experience in piping construction and hydrotesting is essential.

Additional Information

Technical Skills

• Hydrostatic Pressure Testing
• Piping Test Package Preparation and Execution
• P&ID and Isometric Drawing Interpretation
• Test Boundary Verification
• Pressure Gauge and Pump Coordination
• Leak Testing and Controlled Depressurization
• Flushing, Draining, Drying, and Reinstatement

Hydrotest Documentation and Reporting